Friday, 20 May 2016

Ahmadu Bello University: Another Giant Stride to Decuple National Sugar Production for Self Sufficiency and Exportation II




In the first part of this article published last week, it was reported that Nigeria can only produce 2% of the sugar it consumes annually with the remaining 98 % from exportation. According to National sugar development council, Nigeria is the second largest buyer of refined sugar from Brazil. In 2013 alone over US $ 865 milion was spent on the importation of 2.5 million tons of refined sugar. The major hindrance to Nigeria being self-sufficient is at the level of production. Globally, sugarcane production is faced with several challenges; the main drawback faced by sugarcane production is the vegetative nature of its conventional propagation. Sugarcane is clonally propagated from cuttings of stalks and propagation from cuttings facilitates the spread of pathogens, which might result in epidemics. Since sugarcane stalks can be infected by various pathogens without exhibiting any symptoms; there is a high risk of disease transfer from one place to another through conventional propagation. For a rapid development of our local sugar industry there is the urgent need to enhance the productivity of the sugarcane. Large scale production of sugarcane will require large quantity and quality planting materials, which cannot be produced sufficiently to meet the demand using conventional techniques. Similarly, the development of cultivars with high yielding potential, high sugar content and resistant to diseases and pests through conventional breeding programmes requires a very longer period of time (8-10 years) to develop and release an elite sugarcane variety. It also allows the perpetuation of diseases from generation to generation. Biotechnology techniques have been extensively developed and applied for several thousand plant species including sugarcane. Their uses are of high interest for multiplication, transformation and conservation of plant germplasm. Tissue culture technique (micropropagation), a biotechnology approach can overcome these problems by providing mass, uniform, disease free plantlets within a short period of time (1-3 years). Adoption of biotechnology therefore, would not only help in transforming local sugar industry in Nigeria, but also help in transforming the economy. This is the task that was taken by Ahmadu Bello University, Zaria as community service, which is one of the three cardinal pillars of a university establishment.
The task of decupling national sugarcane production is by all means a herculean one, which can be achieved with careful planning, high level of commitment and meticulous execution of the plan. This task, voluntarily taken by Ahmadu Bello University (ABU) through her research centre (IAR) and Department of Plant Science is expected to make tangible impacts on Nigerian sugar industry. Considering the university's zealousness to participate in solving developmental problems, it is not surprising that ABU is assiduously working to accomplish the task. This is because ABU Zaria, one of the first generation Nigerian Universities is no doubt an icon of nation building in view of its giant contributions since establishment over fifty years ago. Series of modest achievements in the technological strides of the university in recent years were reported by this Column in October, 2015. The achievements were made by the University's academic Departments, Institutes and Centres that deal with human concerns such as health, agriculture, education, energy, legal studies, biotechnology, disaster management, veterinary, finance, communication, spatial information and ICT with impacts on the larger society within and outside the country. Therefore, this task is one of the numerous efforts of the university on daily basis. It is done  to advance the frontiers of learning and break new grounds, through teaching, research and dissemination of knowledge of the highest quality as contained in the university's Strategic Plan.
As mentioned in the first part of this article last week, the task taken by ABU is to use the concept of tissue culture to mass produce disease-free planting materials from the biofactory.  The biofactory is headed by Prof. Inuwa Usman, a plant breeder and accomplished academic of international refute with his dedicated chain of scientists and technicians. It is equally equipped with bioreactors and other relevant instruments to produce plantlets.  Thus, the tissue culture is one of technologies generated by the university and identified to be of great benefit to the nation when used to address the sugarcane production challenges as well as multiplication of the planting materials in a short time. What is the progress made so far, one year after the biofactory establishment? 
The biofactory named as "IAR/NSDC Sugarcane Biofactory" is a factory that uses cutting edge technology to propagate sugarcane in large quantity within a short period of time. The factory makes massive production of sugarcane using Temporary Immersion Bioreactor System (TIBS), Conventional Tissue Culture (CTC) a process commonly referred to as in vitro Micropropagation. In addition to in vitro Micropropagation, sugarcane is produced through the ex vitro Micropropagation using single germ culture (M.P.B.). With the in vitro Micropropagation alone, the biofactory can produce an estimated 1 million true to type, disease free seedlings of relatively the same height from one parent plant alone within one year. The in vitro Micropropagation method occurs in a sterile environment, and employs the use of sterile initiation, multiplication and rooting growth media, supplemented with essential micro and macronutrients, for sugarcane production. The ex vitro Micropropagation (M.P.B) on the other hand involves regenerating plant from single gems obtained from pretreated sugarcane stock plants. The germs are raised on suitable substrates to produce healthy sugarcane seedlings. With this technology an estimated 30 hectares can planted from a single hectare of sugarcane.
At present the biofactory has the capacity to produced one million seedlings. With install capacity of 1000 bioreactor bottles containing 25 plants each and multiplication rate of X10 the biofactory can produce an estimated 2.3 million seedlings at 9 bioreactor cycles per annum.  After two cycles of split at seed bulking centers, it is expected to be enough for planting estimated 11 thousand hectares (at 1,430 plant/hectare) of industrial sugarcane cultivated annually. The production capacity of the biofactory is projected to be around 10 million seedlings in the next 5 years. After bulking, 10 million seedlings are expected to generate planting materials for estimated 70,000 hectares per annum.
Currently, the Biofactory provides the following services
(i)           High quality sugarcane plant material in huge quantity produce using tissue culture technology
(ii)         Provision of large amount of sugarcane  plant material produced using MPB technology
(iii)       Provision of high quality planting material of other important crops such as pineapple, Banana, Cassava, date palm etc.
(iv)        Provision of readymade coconut coir for acclimatization of tissue culture plants and raising other important garden plants.
(v)          Provision of training on tissue culture and ex vitro rapid propagation of plants and consultancy services for the establishment of Biofactory, Greenhouse and other acclimatization centers.
To increase efficiency and opportunities for acquiring modern technology on tissue culture, the activities of the biofactory are being diversified, already discussion is ongoing with partners in Brazil on the possibility of producing ornamental plants for export to Middle East and Europe.

The benefits of biofactory are enormous;  Sugarcane planting materials are produced by in vitro techniques using tissue culture and MPB technology in the greenhouse. The biofactory provides improved seedlings for the establishment of commercial sugarcane plantations nationwide. Similarly, the biofactory will soon be a major source of planting materials to sugarcane out growers and independent farmers. Again, the plants produced from tissue culture are superior in performance. Unlike the conventional methods in which seedlings are produced from plants of all categories, the seedlings produced using tissue cultures are clones of selected parent plants with desired qualities and this will no doubt outperform the seedling produced using conventional methods. The biofactory makes use of improved, Brazil-imported and some Nigerian sugarcane for tissue culture and thus, customers are sure of getting the best of seedlings of various varieties that are both of high quality and disease free, thanks to the method of micro-propagation employed. Although, tissue culture seedlings are relatively expansive, the MPB will provide quality seedlings at a lower cost affordable to resource poor farmers.
What are the challenges to the biofactory? Like any other industry, the biofactory faces some challenges. Worthy of note is the increasingly variable climate that causes the seedlings to face the challenge of survival especially those in the greenhouse. This is seen most especially during the harmattan period. During this period, high contamination levels as well as low multiplication rates which are peculiar to almost all sugarcane varieties at this period are observed in the greenhouse. However, with the availability of functional humidity sensor for humidity control and sprinklers in the greenhouse, the required amount of humidity and moisture can be provided to combat this challenge. Due to the high multiplication rate of sugarcane in the tissue culture, the need for more labour force is required, most especially grafters. The Poor response of some sugarcane genotypes to in-vitro culture and variation among genotypes to culture requirement is another challenge being faced. To overcome difficulties in the in-vitro response and variation among genotypes, different regeneration strategies are being employed in the initial regeneration process and culture condition for any given genotype to ensure maximum efficient in regeneration.
In conclusion, the effort of Ahmadu Bello University, Zaria is both commendable and paying, already tangible results have been recorded and the biofactory is ready to take up challenges of vegetative propagation of all crops needing such method for seedling production. The Federal government, state governments and industries should take advantage of the tissue culture technology being provided by the biofactory in ABU Zaria to enhance the production level of these important crops.
                   With additional report from Dr. Maimuna Abdulmalik



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